LSPLINE® PET IV-increase Solution
LSPLINE® improve the quality of PET recycling material (fibre, bottle flake, film, Low IV polymer) , To produce high grade PET fibre, PET packaging strip, PET pellet, PET film, Recycle bottle to bottle, fibre to fibre, improve the recycling utilization and quality of resources.
- Innovation structure
The innovative structural design of the reactor, increases the reaction area of polymerization, improves the fluidity of PET melt, makes the reaction time shorter.
- Smart Control
With our new smart control system, operations and real-time monitoring is more convenient than ever before, to predict maintenance and improve production efficiency.
- High Energy Efficiency
Frequency conversion equipment is used to automatically adjust operation frequency. The multiple level temperature control system minimizes the required heating energy consumption and reduces the operation cost of the whole system.
LSPLINE® Excellent IV improvement effect
With our good homogenization feature, the reactor could mix different raw materials into homogeneous melt.
LSPLINE® Achieve Higher Throughput
Through the buffer of our reactor, the whole production system is more controllable, increase output and avoid time lost during the process of replacing filters.
LSPLINE® Working Principle
LSPLINE® is an extremely efficient alternative to a Solid State Polymerization (SSP) as there is no energy needed to cool the polymer down and then reheat it. Further, the reaction time in the melt phase is considerably faster than in the solid phase, which also contributes to the better economics of the LSPLINE™ system.
- Homogenization
Because the source of recycled material is complex, the components are difficult to guarantee, which shows that the fluctuations of melt in production process. In order to stabilize the IV, the reactor runs at a certain speed, so that the internal melt is fully mixed.
- Remove Impurity
Because PET re-polymerization is carried out in a high vacuum state, the low molecular material contained in the raw material and the auxiliaries will be vaporized in high temperature.
- Molecular Chain Growth
There are still a large number of hydroxyl and carboxyl molecules in the raw materials, and the catalytic system is still effective. the polymerization still occur under certain temperature and vacuum state, The molecular chain and IV will increase.
LSPLINE® Multiple Filter System
- After Extrusion
The first melt filter after the extrusion can filter the inorganic impurities, and facilitate the further reaction.
- During Reaction
Under high vacuum conditions, the oligomers and decomposed gases are separated from the melt and removed into the vacuum system.
- After Reaction
High-viscosity melt passes through the last melt filter and the inorganic impurities
that still remain in the melt will be filtered.
LSPLINE® High Quality Products
- High Purity
After multiple filtration and homogenization, the recycled polyester melt has higher purity and IV, and color of the end product are more uniform.
- High Strength
Under the high temperature and vacuum polymerization reaction, the molecular chains and IV are continuously increased, and the strength of the produced polyester product is also better.
LSPLINE® Reactor Innovation
- Non-shaft design
The unique shaftless design makes the melt filming reaction smoother, avoiding the risk of material accumulation.
- Larger reaction area
The larger reaction area has better decontamination efficiency, better IV-increase effect, and achieve higher purity after reaction.
- Shorter reaction time
Innovative mesh design allows smoother melt flow, which makes the liquid level control more stable and can be controlled at a very low level, allowing the melt reaction time to be shortened and the end product color to be better.
LSPLINE® Believe In the Power of Brands
LSPLINE® Our Clients
Our liquid state polymerzation solution LSPLINE® are used in more than 50 production lines globally to help companies handle more than 3,000 tons of recycled polyester daily, applying many polyester industries.
The list below are some of the classic customer:
Yangzhou Tianfulong Technology: Fibre 2×40T/D Short Fibre project
Yangzhou Tianfulong Technology: Fibre 100T/D PET Pellets project
Ningbo Dafa Chemical Fibre: 2×60T/D Three Dimensional Hollow Fibre project
Ningbo Dafa Chemical Fibre: 60T/D Two Dimensional Hollow Fibre project
Fujian Baichuan Technology: 60T/D POY project
Fujian Baichuan Technology: 20T/D PET Zipper Wire project
Jiangyin Shengfa Fibre: 60T/D Coloured Short Fibre project
Jiangyin Jiahao Special Fibre: 50T/D Short Fibre project
Jiangyin Haiyang Fibre: 50T/D Short Fibre project
Jiangsu Shengyu Fibre: 50T/D Short Fibre project
Jiangsu Shengyu Fibre: 80T/D Short Fibre project
Yangzhou Ruiyue Fibre: 40T/D Three Dimensional Hollow Fibre project
Laiwu Xinyuan Fibre: 40T/D Short Fibre project
Laiwu Fuxin Fibre Products: 40T/D Short Fibre project
Laiwu Jinxin Fibre: 40T/D Short Fibre project
Hebei Juyue Fibre: 50T/D Short Fibre project
Heilongjiang Huajin Fibre: 30T/D FDY project